AI inventory

AI for inventory in Business Central

Which items will run out before the next delivery, how much capital is sitting in stock that does not move, and what to order — read from item ledger entries and open documents.

Short answer: inventory questions are well suited to AI because they involve combining several sources — stock on hand, open purchase orders, open sales orders, lead times, consumption history — which is exactly the join that takes a person twenty minutes per item and gets done for the ten items somebody happened to think about.

Stockout risk

Stock on hand alone answers almost nothing. The question that matters is whether what you have, plus what is arriving, covers what is committed and what you expect to sell before the next receipt. That means combining item ledger entries, open purchase orders with expected receipt dates, open sales orders and consumption history.

  • Items falling below safety stock before the next receipt is due
  • Items with no inbound order at all, separated from items where the order simply arrives late
  • Exposure on items already promised on open sales orders — the expensive category
  • Supplier reliability, where receipts consistently arrive after the confirmed date

That last point deserves emphasis. Planning against confirmed dates when a supplier is habitually eleven days late produces a plan that fails quietly. The history is in Business Central; nobody has time to compute it per supplier. Our article on reorder point and safety stock covers the underlying calculation.

Slow-moving and dead stock

The mirror problem, and usually the larger number. Capital sitting in items that have not moved is invisible on a P&L and painful on a balance sheet. Business Central holds everything needed to quantify it: last movement date, quantity, value and turnover per item.

Useful output ranks by money rather than by count. Four hundred slow-moving SKUs is a report nobody acts on; “€180,000 of stock has not moved in a year, and 60% of it is in eleven items” is a decision. The follow-up questions — is it obsolete, seasonal, or tied to a contract — are exactly what an assistant can answer in the same conversation.

Purchasing recommendations

Business Central has planning worksheets and requisition worksheets, and they work. Where AI adds value is in the reasoning around them: explaining why a suggestion appeared, flagging when a suggestion is based on unusual demand history such as a one-off large order, and combining the recommendation with supplier lead-time reality rather than the configured value.

Worth being direct about the boundary. If your item setup is properly maintained — reorder points, lead times, order modifiers current — the standard planning engine is good and AI should explain its output rather than replace it. If item setup has drifted, AI analysis will inherit the drift. Neither situation is improved by treating the model as a substitute for maintained master data.

Where inventory analysis gets subtle

Inventory value depends on your costing method, and analysis that ignores this produces numbers that disagree with the ledger. FIFO, average and standard behave differently, and figures pulled before cost adjustment has run are provisional. An assistant should report that caveat rather than present a provisional number as final. The mechanics are covered in inventory costing methods.

Locations add a second layer: stock that exists in the company but sits in the wrong warehouse is not available for a specific order. Analysis reported at company level when your business runs at location level is technically correct and operationally useless.

Inventory agents

An AI agent can extend this into action: creating purchase orders from approved suggestions, updating reorder points based on observed demand, or opening a supplier query when receipts drift. Because unposted purchase orders are recoverable, this is one of the areas where unattended creation with review before release is a reasonable starting position — more so than in finance.

FAQ

Frequently asked questions

How is this different from the planning worksheet?

The planning worksheet computes suggestions from your item setup and does it well. AI explains why a suggestion appeared, flags when it rests on unusual demand history, and answers follow-up questions. If your item setup is maintained, use both — the engine to plan, the assistant to interrogate the output.

What if our item setup is out of date?

Then suggestions will be wrong and AI analysis will inherit that. Reorder points, lead times and order modifiers need to reflect reality. We assess this during discovery, and where setup has drifted the honest recommendation is to fix it first.

Can it account for seasonality?

It can identify seasonal patterns in consumption history where enough history exists — typically two to three years. Less than that and it will describe a trend that is really a coincidence. The assistant should say which it is rather than assert a pattern.

Does it handle multiple locations?

Yes, and it should — analysis at company level hides the situation where stock exists but sits in the wrong warehouse for a given order. Location-level analysis needs your location and bin setup to reflect how you actually operate.

Will inventory values match our balance sheet?

Only if the analysis respects your costing method and accounts for cost adjustment timing. Figures pulled before cost adjustment has run are provisional, and an assistant should flag that rather than present them as final.

Can an agent create purchase orders automatically?

It can, within its permission set. Because an unposted purchase order is recoverable, creating them unattended with review before release is a reasonable starting position — more so than in finance, where mistakes are costlier to unwind.

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